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• Polymer_solution_casting abstract "Polymer Solution Casting is a manufacturing process used to make flexible plastic components which are typically in the shape of a single or multi-lumen tube commonly utilized in the Medical device industry. This manufacturing technology is unique in that the process does not require conventional extrusion or injection molding technologies, yet it readily incorporates components and features traditionally produced by these processes.The Polymer Solution Casting process utilizes a mandrel, or inner diameter mold, that is immersed in a tank of polymer solution or liquid plastic that has been specifically engineered for the process. Due to a combination of thermal and frictional properties, the polymer solution then forms a thin film around the mold. The mold is then extracted from the tank in a precisely controlled manner, followed by a curing or drying process. Once the first layer of thin film is appropriately solidified, secondary features can be added to the product such as braided or coiled wire, laser-cut hypotubes or engineered metal reinforcements to prevent kinking, or imaging targets specific to the intended medical application. Multiple casting steps can then be repeated to encapsulate the reinforcements, build up wall thickness, add additional lumens and optimize column strength. The part is then removed from the mold after it is cured or solidified. The most notable attribute of this thin-film process technology is the ability to alternate the material properties (i.e. strength, durometer, color, lubricity) amongst the individual layers or even down the length of the part, resulting in a feature-rich single-piece construction. This process also allows other components to be incorporated into the structure of the part during the layering processes, such as injection molded components and extruded tubes made of high performance polymers such as PTFE, PEBAX, and polyimide.Another notable advantage of polymer solution casting technology is that the total manufacturing cost for both prototyping and production volumes are frequently less than the conventional technologies. This cost benefit results from the use of inexpensive molds coupled with the scalability and adaptability of the manufacturing line. As a result, new products and processes are readily developed and implemented, facilitating cost-effective creation of very feature rich and complex catheters. Since the 1990s, Avalon Laboratories and Piper Plastics Corp. have aggressively pioneered polymer solution casting technology, focusing on complex medical devices. The history of these technologies dates back to many highly regarded names in the medical industry including Medtronic, BioMedicus, Bard, Terumo, Research Medical Inc., Shiley, Polaris Plastics, and Caplugs.".
• Polymer_solution_casting wikiPageExternalLink medical-device-tubing-polymer-solution-casting-vs-extrusion.
• Polymer_solution_casting wikiPageID "40944126".
• Polymer_solution_casting wikiPageLength "6366".
• Polymer_solution_casting wikiPageOutDegree "36".
• Polymer_solution_casting wikiPageRevisionID "675030346".
• Polymer_solution_casting wikiPageWikiLink Blood_vessel.
• Polymer_solution_casting wikiPageWikiLink Cardiology.
• Polymer_solution_casting wikiPageWikiLink Cardiovascular.
• Polymer_solution_casting wikiPageWikiLink Category:Plastics_industry.
• Polymer_solution_casting wikiPageWikiLink Catheter.
• Polymer_solution_casting wikiPageWikiLink Catheters.
• Polymer_solution_casting wikiPageWikiLink Circulatory_system.
• Polymer_solution_casting wikiPageWikiLink Diabetes.
• Polymer_solution_casting wikiPageWikiLink Diabetes_mellitus.
• Polymer_solution_casting wikiPageWikiLink Durometer.
• Polymer_solution_casting wikiPageWikiLink Elastic_modulus.
• Polymer_solution_casting wikiPageWikiLink Elastomer.
• Polymer_solution_casting wikiPageWikiLink Extrusion.
• Polymer_solution_casting wikiPageWikiLink Gastro-intestinal.
• Polymer_solution_casting wikiPageWikiLink Gynaecology.
• Polymer_solution_casting wikiPageWikiLink Gynecology.
• Polymer_solution_casting wikiPageWikiLink High_Performance_Polymers.
• Polymer_solution_casting wikiPageWikiLink Human_gastrointestinal_tract.
• Polymer_solution_casting wikiPageWikiLink Injection_molding.
• Polymer_solution_casting wikiPageWikiLink Injection_moulding.
• Polymer_solution_casting wikiPageWikiLink Lubricity.
• Polymer_solution_casting wikiPageWikiLink Mandrel.
• Polymer_solution_casting wikiPageWikiLink Manufacturing.
• Polymer_solution_casting wikiPageWikiLink Manufacturing_process.
• Polymer_solution_casting wikiPageWikiLink Medical_glove.
• Polymer_solution_casting wikiPageWikiLink Medical_gloves.
• Polymer_solution_casting wikiPageWikiLink Medtronic.
• Polymer_solution_casting wikiPageWikiLink Microbiology.
• Polymer_solution_casting wikiPageWikiLink Modulus_of_elasticity.
• Polymer_solution_casting wikiPageWikiLink Oncology.
• Polymer_solution_casting wikiPageWikiLink Ophthalmology.
• Polymer_solution_casting wikiPageWikiLink Orthopedic_surgery.
• Polymer_solution_casting wikiPageWikiLink Orthopedics.
• Polymer_solution_casting wikiPageWikiLink PTFE.
• Polymer_solution_casting wikiPageWikiLink PVC.
• Polymer_solution_casting wikiPageWikiLink Pebax.
• Polymer_solution_casting wikiPageWikiLink Percutaneous.
• Polymer_solution_casting wikiPageWikiLink Peripheral.
• Polymer_solution_casting wikiPageWikiLink Polyether_block_amide.
• Polymer_solution_casting wikiPageWikiLink Polyimide.
• Polymer_solution_casting wikiPageWikiLink Polytetrafluoroethylene.
• Polymer_solution_casting wikiPageWikiLink Polyurethane.
• Polymer_solution_casting wikiPageWikiLink Polyvinyl_chloride.
• Polymer_solution_casting wikiPageWikiLink Pulmonology.
• Polymer_solution_casting wikiPageWikiLink Radiology.
• Polymer_solution_casting wikiPageWikiLink Shore_durometer.
• Polymer_solution_casting wikiPageWikiLink Terumo.
• Polymer_solution_casting wikiPageWikiLink UV_light.
• Polymer_solution_casting wikiPageWikiLink Ultraviolet.
• Polymer_solution_casting wikiPageWikiLink Urology.
• Polymer_solution_casting wikiPageWikiLink Vascular.
• Polymer_solution_casting wikiPageWikiLink Vein.
• Polymer_solution_casting wikiPageWikiLink Venous.
• Polymer_solution_casting wikiPageWikiLinkText "Polymer solution casting".
• Polymer_solution_casting wikiPageWikiLinkText "polymer casting".
• Polymer_solution_casting wikiPageWikiLinkText "solution-casting".
• Polymer_solution_casting hasPhotoCollection Polymer_solution_casting.
• Polymer_solution_casting wikiPageUsesTemplate Template:Commons_category.
• Polymer_solution_casting wikiPageUsesTemplate Template:Orphan.
• Polymer_solution_casting wikiPageUsesTemplate Template:Reflist.
• Polymer_solution_casting subject Category:Plastics_industry.
• Polymer_solution_casting hypernym Process.
• Polymer_solution_casting type Election.
• Polymer_solution_casting comment "Polymer Solution Casting is a manufacturing process used to make flexible plastic components which are typically in the shape of a single or multi-lumen tube commonly utilized in the Medical device industry.".
• Polymer_solution_casting label "Polymer solution casting".
• Polymer_solution_casting sameAs m.0yt19nt.
• Polymer_solution_casting sameAs Q17148558.
• Polymer_solution_casting sameAs Q17148558.
• Polymer_solution_casting wasDerivedFrom Polymer_solution_casting?oldid=675030346.
• Polymer_solution_casting isPrimaryTopicOf Polymer_solution_casting.